PUBLIC HEALTH ASSESSMENT
PADUCAH GASEOUS DIFFUSION PLANT (U.S. DOE)
PADUCAH, MCCRACKEN COUNTY, KENTUCKY
APPENDIX I: EXPOSURE ASSESSMENT OF AIRBORNE NICKEL AND OTHER METAL PARTICULATES FROM HISTORIC SMELTER OPERATIONS AT THE PADUCAH GASEOUS DIFFUSION PLANT
In this appendix air dispersion modeling and measured emissions are used to evaluate the off-site concentrations and potential health effects of airborne metal particulates emitted from secondary metal smelting operations in the C-746A facility at the Paducah Gaseous Diffusion Plant (PGDP). Between 1952 and 1986, PGDP operated several smelters to recycle scrap metals. These metals included steel, nickel, aluminum, copper, monel (a copper-nickel alloy), cobalt, gold, and silver [1]. Of these metals, only nickel and aluminum were smelted in large quantities (more than 11 million pounds of aluminum and about 37 million pounds of nickel) [1,2]. Because nickel is more toxic than aluminum, this evaluation initially focuses on nickel emissions and potential exposures. Given that the dispersion and transport of the other recycled metals is basically the same as for nickel, the concentrations of the recycled metals will be evaluated relative to the toxicity and estimated concentrations of nickel (airborne uranium emissions have been previously evaluated in this Public Health Assessment).
Nickel has a relatively high melting temperature (1455oC) such that it is very unlikely to occur in gaseous (vapor) form at normal atmospheric temperatures [3]. Nickel (and other smelted metals) is most likely to have been released from the smelter stack in a solid or particulate form. The PGDP permit application states that nickel particulate emissions occurred as nickel oxides [4].
Approximately 17 million pounds of non-radiologically contaminated nickel were smelted from 1977 to 1982. From late 1983 to 1986, an additional 20 million pounds of radiologically contaminated nickel were smelted. No off-site nickel air concentration data were collected by PGDP or by the Kentucky Department of Environmental Protection [5]. Potential off-site exposures to nickel particulates released from the smelting operation are estimated using the Breeze Version of the US Environmental Protection Agency (EPA) Industrial Source Complex (ISC) air dispersion model [6]. This model uses meteorological data from the Paducah-Barkley Airport (1989-91), and particulate emission and source data from the PGDP air discharge permit application [4].
The smelter emission rate (nickel particulates) used in the air dispersion model is based on measured emission rates described in the air discharge permit application [4]. Three trial runs provide an average emission rate of 160 g/hr (0.044 g/sec) based on an average smelter charging load of 1520 kg/hr (3350 lbs/hr). Modeled emission rates were rounded up to 0.05 g/sec. The 20 million pounds of nickel smelted from late 1983 to 1986 is equal to an average of ~6.7 million pounds/year. This 3-year time frame represents the period of highest annual nickel output and will be used to evaluate potential air concentrations.
Although the specific operating schedule of the smelter is not known, an average annual production of 6.7 million lbs/yr divided by the loading rate of 3350 lbs/hr equates to an operating schedule of 8 hrs/day for ~250 days/yr. Variation in the operating schedule, such as 16 hrs/day for 125 days/yr, will not change the instantaneous emission rate nor significantly change the annual dispersed concentrations. Some variation in short term concentrations may occur as a result of specific weather conditions during smelter operation. However, multiple model runs were conducted using meteorological data from three years (1989, 1990, and 1991) to ensure that the range of weather conditions were evaluated for both short term (one and eight hour maximum averages) and long term (annual average) concentrations. Meteorological data from the 1984 to 1986 years are not available on the EPA website [7].
In addition to emissions from the PGDP smelters, nickel and other metal particulates were (and are still) released from combustion of fossil fuels at the PGDP steam plant and the Tennessee Valley Authority (TVA) Shawnee facility. Instantaneous emission rates from the TVA facility are estimated from annual releases submitted to the Environmental Protection Agency Toxic Release Inventory (TRI) [8]. The 1999 TRI indicates that 159 pounds of nickel compounds were released to air, the 1998 release amount was 137 pounds. In order to account for yearly variations, this evaluation estimates an annual release of 170 pounds which, distributed over the course of an entire year, equals an emission rate of 0.0025 g/sec (released from a 244 m stack).
Airborne emissions released from the PGDP steam plant occur from two 34 m stacks that are in close proximity to the each other and are modeled as a single source. Nickel emissions from the PGDP steam plant are estimated from maximum monthly coal and fuel oil usage (3300 tons/month coal and 400,000 gallons/year for fuel oil) [9] and standard emission factors [10]. The estimated instantaneous maximum nickel emission rate from the steam plant (0.00009 g/sec) is more than 500 times lower than smelter emissions. However, the steam plant was assumed to operate 24 hours/day, 7 days/week for an annual emission rate about 100 times lower than the smelter emission rate.
The nickel releases from all sources are predominantly in a nickel oxide form [3;10]. Particulate releases from the smelter are predominately about 30 microns in diameter with small fractions in the 10 and 20 micron diameter size ranges [4]. Nickel particulates from the PGDP steam plant and TVA facilities are predominately less than 5 microns in diameter [3,10].
The distance of the C-746A smelter building to the closest residence is more than 1000 meters (0.6 miles). Estimated air concentrations 1000 m from the source are used to evaluate potential residential exposures. Results of the air dispersion modeling are compared with the ATSDR health-based, non-cancer, comparison value (0.2µg/m3 chronic inhalation EMEG/MRL) [3,11] to determine if estimated long term air concentrations are at levels of health concern for residents. Potential cancer effects are evaluated by multiplication of the EPA unit risk for nickel subsulfide(1) of 4.8E-4 per µg/m3 [12] and the maximum off-site nickel concentration (and an exposure factor based on duration of exposure of nine years).
WKWMA workers may have been present in buffer areas from 500 to 1000 m from building C-746A. Concentrations at points 500 m from C-746A will be used to evaluate potential worker exposures. WKWMA worker exposures are evaluated using the National Institute of Occupational Safety and Health (NIOSH) Recommended Exposure Limit of 15µg/m3 for soluble or insoluble nickel (8 hour time weighted average(2) ) [13]. Nickel soil concentrations are compared with estimated air concentrations to determine if estimated nickel dispersion and deposition are reflected in nearby soils.
Activities of radiological contaminants from nickel samples (Th 230, Th 232, U 235 and Tc 99) [2] and stack emission monitoring (U234, U235, and U238) [14] are used to determine the quantity of radionuclides released during nickel smelting. Calculated quantities and rates of radionuclide emissions from nickel smelting are about 10,000 times lower than airborne radionuclide emissions from other PGDP process operations used in Appendix E. Consequently, radiological emissions from the smelting operations did not constitute a significant radionuclide source and will not change previously estimated releases or exposures.
The estimated average annual concentrations of nickel particulates (based on 1984-1986 emission data and hourly weather data for 1990) are shown in Figure I-1. The highest estimated annual average nickel concentration of 0.18µg/m3 occurred approximately 200 m north of the C-746A building which reflects prevailing southerly winds. The maximum one hour average concentration is estimated to be 15µg/m3 and the maximum eight hour average is estimated to be 3.0µg/m3 with both maxima about 200 m north of the stack. Distribution of short term nickel concentrations, although higher to the north, are more uniformly distributed around the C-746A building and reflect short term weather conditions which may have winds from any direction. Model runs using hourly weather data(3) for the years 1989, 1990 and 1991 produced essentially identical results for both short term (hourly and daily) and long term (annual) nickel dispersion. All of the above maximum air concentrations occurred at areas within the DOE property.
The estimated nickel air concentrations at areas of potential off-site exposure (Table I-1) include several notable trends. First, short term concentrations are much higher than long term concentrations. This trend reflects how short term meteorological conditions control transport and how averaging time affects concentration. One hour maxima are significantly greater than eight hour maxima and much greater than annual average concentrations. Second, overall concentrations drop very rapidly with distance away from the stack. At 1000 m, which is the distance to the closest residence, all concentrations are about an order of magnitude lower than concentrations at 500 m. Third, the similarity between concentrations and distributions for different weather years indicates these data adequately capture the range of potential meteorological conditions.
The dispersion modeling indicates that most nickel deposition will occur within 500 m of the smelter building. Measured soil nickel concentrations support the model results. Average soil concentrations at locations within the security fence average 25 ppm. Areas within the buffer zone and off-site areas have statistically similar averages of ~12 ppm. These results indicate that onsite soils have elevated nickel concentrations relative to off-site areas but that there is no significant difference between buffer area and off-site concentrations. Local nickel air concentrations and deposition to soil from the TVA plant may have been higher prior to the increase in stack height in the early 1970's [5].
The highest average annual nickel concentration at 1000 m from the smelter building is 0.004 µg/m3 which is about 50 times lower than the ATSDR comparison value of 0.2 µg/m3. Estimated long term exposures at 1000 m also represent no potential cancer risk(4). Similarly, the maximum short term nickel concentration of 1.1 µg/m3 (at 500 m from source; maximum one hour average) is more than 10 times lower than the worker exposure limit of 15 µg/m3 (which includes consideration of potential occupational cancer risk). The estimated maximum hourly, daily, and annual nickel air concentrations from PGDP smelter operations, with potential contributions from the PGDP steam plant and TVA facility, are below levels of health concern.
These estimated off-site nickel concentrations in air include potential contributions from the PGDP nickel smelter emissions, the PGDP steam plant nickel emissions, and the TVA Shawnee coal plant nickel emissions. Modeled emission rates from the PGDP steam plant were based on health protective assumptions concerning fuel usage, operating schedules, and emission factors. Actual emission rates are probably lower than modeled rates. All estimated nickel air concentrations, calculated using health protective model assumptions, in areas of potential off-site exposure are more than 10 times lower than relevant health comparison values.
Table I-1. Maximum estimated nickel air concentrations for different weather years and distances.
(Concentrations are in µg/m3, distances are meters (m) due north of smelter stack.)
| 500 m | 1000 m | 1500 m | |
| 1989 Annual Average | 0.018 | 0.003 | 0.001 |
| 1990 Annual Average | 0.022 | 0.004 | 0.002 |
| 1991 Annual Average | 0.018 | 0.003 | 0.001 |
| 1989 1 hour maximum | 1.0 | 0.12 | 0.05 |
| 1990 1 hour maximum | 1.0 | 0.15 | 0.07 |
| 1991 1 hour maximum | 1.1 | 0.17 | 0.06 |
| 1989 8 hour maximum | 0.25 | 0.05 | 0.02 |
| 1990 8 hour maximum | 0.23 | 0.05 | 0.02 |
| 1991 8 hour maximum | 0.25 | 0.05 | 0.02 |
Table I-2 lists the metals smelted at PGDP along with the estimated total amount of each metal and the relevant inhalation health comparison values for each metal. The health comparison values for residential and occupational exposure are a measure of the toxicity of each metal. The most toxic metals have the lowest health comparison values because it takes a lower amount of the substance to cause sickness or adverse health effects. This evaluation focuses on nickel because it is relatively toxic and very large quantities of the metal were smelted resulting in the highest potential off-site air concentrations.
As the smelting of other metals will release particulates in proportion to the total amount of material smelted and the dispersion of those metals will follow the same dispersion patterns as nickel, it follows that the off-site concentrations of other metal particulates will be proportional to the amount of metal smelted. Based on the relative toxicities of the various metals and the amounts of each metal smelted, off-site concentrations of all metals smelted at PGDP are below levels of health concern.
ATSDR considered interactive effects (cumulative, additive, synergistic, and antagonistic) of substances following exposure to multiple substances to the extent of scientific knowledge in this area.
ATSDR has reviewed the scientific literature surrounding chemical interactions and noted that if the estimated exposure doses for individual contaminants detected at the site are below doses shown to cause adverse effects (No Observed Adverse Effect Level; NOAEL), then ATSDR considers that the combined effect of multiple chemicals is not expected to result in adverse health effects. It should be noted that typical environmental exposure doses to both carcinogenic and non-carcinogenic chemicals are more than 1,000 times lower than laboratory-induced effect threshold doses. This approach to chemical interactions is based on the results of numerous studies:
Conclusions
Estimated maximum hourly and annual nickel concentrations in areas of potential off-site exposure do not exceed health-based cancer and non-cancer comparison values for either acute or chronic exposures (WKWMA workers and residents; respectively). As the toxicity of other smelted metals is lower than nickel and/or the quantity of metals smelted is much lower, estimated airborne concentrations of the particulates of the other metals are also below levels of public health concern. Past emissions of metal particulates from PGDP smelter operations in building C-746A posed "no apparent health hazard", which means that people may have been exposed to metal particulates but that such exposure is not expected to cause any adverse health effects.
Table I-2. Comparison of amounts of various metals smelted at PGDP with Inhalation Health-Based Comparison Values (in micrograms per cubic meter; µg/m3).
| Metal | Estimated Amount of Metal Smelted at PGDP (pounds) 1 | Health Comparison Value (Inhalation) |
| Aluminum | > 11,500,000 pounds over more than 21 years 2 | 8 hr TWA3- 5000 µg/m3 |
| Cobalt | 71,500 pounds over 4 years | 14-365 day MRL4- 0.03 µg/m3 8 hr TWA- 50 µg/m3 |
| Gold | ~5284 pounds over 21 years | Not Available |
| Lead | >1,258,990 pounds (no dates) | 8 hr TWA- 50 µg/m3 |
| Monel (copper-nickel alloy) | 882,440 pounds over 4 years | see Nickel |
| Nickel | ~37,000,000 pounds over 6 ˝ years |
>365 day MRL- 0.2 µg/m3 8 hr TWA- 15 µg/m3 |
| Silver | ~9,630 pounds over 8 years | 8 hr TWA- 10 µg/m3 |
| Steel | 22,000 pounds (process terminated after test runs) | 8 hr TWA- 5000 µg/m3 (as iron oxide dust/fumes) |
| 1 Estimates of total amount of
metals smelted are derived from DOE [1,2]. 2 Internal DOE (or AEC) memos and letters indicate, but do not prove, that aluminum smelting at PGDP began in the 1950's, but that in early years was limited to laboratory and bench testing of methods and processes that were instituted in production scale operations in the 1960's. 3 TWA- is the 8 hour time weighted average occupational exposure limit established by the National Institute of Occupational Safety and Health [13]. 4 MRL- is the minimal risk level for residential exposures established by ATSDR. |
||
Comments and Responses to the Public Release Version of the Health Consultation (November 6, 2001)
The following comments were received by ATSDR in response to the public release version of the health consultation dated November 6, 2001, which has been included in the public health assessment as this Appendix I. These comments elicited several modifications of the original evaluation. Potential source contributions from the PGDP steam plant and TVA Shawnee Facility have been added to the dispersion model. Clarifying information and references have been added as indicated in each response. The comments are included verbatim and refer to the consultation, although names and personal identifiers have been redacted. ATSDR responses are in bold type to distinguish the community comments from ATSDR's responses.
Commentor 1:
I read the recently released Health Consultation titled Exposure Assessment of Airborne Nickel and other Metal Particulates from Historic Smelter Operations at the Paducah Gaseous Diffusion Plant and have the following observations and recommendations for your review.
ATSDR Response: This consultation specifically addresses releases from the C-746A smelters. Appropriate revisions have been made to clarify the purpose of the health consultation. Releases from uranium metal operations at the C-340 complex were evaluated as part of total uranium releases from the entire PGDP facility and are included in the PGDP Public Health Assessment.
As you have indicated there was a uranium metal production operation in building C-340. 1985 annual uranium emissions from the C-340 operations are provided in Table 1 of the 1985 Environmental Monitoring Report [14]. Annual emission values for U234, U235, and U238 are 7.1E-6, 3.3E-7, 2.6E-5 Ci/yr, respectively. As these values are all at least 10,000 times lower than the emissions from other previously evaluated sources (C-310 stack, C-400 group, seal/wet air exhaust, C-710 laboratory) for earlier years (1956-59), they do not comprise a significant additional source of radionuclide emissions (see Table E-1 in Appendix E for uranium values evaluated for specific release years). For example, the previously evaluated 1956 annual releases included 1.6 Ci/yr for U234, 0.08 Ci/yr for U235, and 3.5 Ci/yr for U238.
As the much higher 1956 releases did not result in off-site exposures of public health concern, the measured 1985 emissions from uranium metal production in C-340 are below levels of public health concern. We will make appropriate revisions in the Public Health Assessment document to ensure that potential releases from C-340 uranium operations are explicitly referenced even though such emissions do not constitute a significant source.
ATSDR Response: The Commentor is correct in indicating that the entire smelting process included several operations in addition to the smelting furnace. Scrap nickel was subjected to physical grinding in order to produce a small, uniform feed material. According to air permit documents and personal communications [27] this process occurred in enclosed containers and emissions were subject to filtration before release to the atmosphere. After grinding, the nickel chips were processed through the calciner to remove hydrogen fluoride (HF). This process was designed to remove gaseous HF and did not release particulate materials. Although both of these processes may contribute to contamination of the on-site processing facilities, only the smelting furnace emissions served as a significant source of nickel particulates for off-site dispersion.
ATSDR Response: We will review the document to ensure that all conclusion statements explicitly indicate that the results are referenced as modeled (or estimated) air concentrations. In the absence of directly measured air concentrations, modeled data represent the best available information. It is also important to point out that this consultation does use measured stack concentrations as the basis for determining the source or emission concentrations which is the source term for the dispersion modeling. We have evaluated extensive amounts of air monitoring data. However, the available data do not include ambient nickel analyses. Even if such data did exist, it is very unlikely that the monitor locations would have been appropriately located so as to assess the spatially restricted areas affected by emissions from the nickel smelter. As our modeled ambient air concentrations are based on measured stack concentrations and are consistent with measured soil concentrations, we are confident that the results of the evaluation are protective of public health.
ATSDR Response: According to the information available [4], stack concentrations were measured for three separate trial runs of the batch smelter using an average of 96% of the maximum charging capacity. The average annual smelter output was ~72% of the annual maximum charging capacity. Therefore, the trial runs were conducted using conservative estimates of operating capacity. ATSDR used an estimated instantaneous nickel emission value that was 13% greater than the measured average trial run value. Overall, these emission and production values indicate that ATSDR employed health protective estimates of annual production and instantaneous emission rates in estimating airborne nickel concentrations to off-site areas.
The odd thing about some of the slag was it's tendency to roll onto the surface of the melt in the form of golf ball sized spheres which were sometimes kept as souvenirs on worker's desk. A more accurate estimation of releases could be made by having these spheres tested (they are still around, no pun intended) or better still performing a mass balance (drums of flakes were weighed and sampled before and ingots were tested after they were cast so total material lost could be estimated). [redacted name] in the C-710 building closely studied distribution of materials within the melting process and his documents detail his findings (a search of the database using his name as the author should kick out some good information, e.g. K/TL 338-339-443 and K/PS230). If nothing is easily available I could provide some of the analytical result from the testing done.
ATSDR Response: The Commentor is correct that radionuclide concentrations in the nickel buttons underestimate the total radionuclide concentration of the feed material due to segregation in the slag and nickel ingots. However, as stated in the above response to item 1, radionuclide stack emissions were also directly measured. Annual emissions from the C-746A stack are reported for the calender year 1985 [14]. As these values are all at least five orders of magnitude lower than the emissions from other previously evaluated sources for earlier years (1956-59), they do not comprise a significant additional source of radionuclide emissions (see Table E-1 in Apendix E for uranium values evaluated for specific release years).
ATSDR Response: The section containing the cited paragraph is entitled "Evaluation of Modeled Concentrations of Airborne Metals Particulates." While this clearly indicates that the data in question are model results, we will add the term "modeled" or "estimated" to the cited sentences. The comment is not correct in stating that "better data" are available which should be demanded from DOE. As historic off-site airborne nickel concentrations were not collected for the express purpose of quantifying potential off-site exposures, any additional data will be subject to inherent uncertainty which limits its utility for exposure assessment. The best response to such uncertainty is to seek consistency from different types of data. Because our modeled off-site concentrations are based on measured stack concentrations and are consistent with measured soil concentrations, we are confident that the results of the evaluation are protective of public health.
ATSDR Response: The suggested revision has been incorporated into the health consultation. It is important to note the distinction between emissions from primary and secondary (such as PGDP) nickel smelting operations. More than 90% of emissions from secondary smelters are in an oxide form [3]. Refinery dust (primarily nickel subsulfide) is more typically produced during primary nickel smelting operations (i.e., during the production of nickel metal from nickel ore). Nickel operations at PGDP may have produced limited quantities of the non-oxide forms. However, from a quantitative perspective, most PGDP emissions were in an oxide form.
ATSDR Response: Information supporting and clarifying this statement has been added to the consultation. The toxicity of all of the metals smelted was assessed using health comparison values and quantities of smelted metals. These comparison values are stated in terms of a dose or contaminant mass per unit body weight per unit time (mg/kg/day). The more toxic metals have lower comparison values, i.e., it takes less of the metal to cause illness. As nickel was by far the most toxic metal that was smelted in quantity, it was used as a benchmark for assessing levels of significant exposure. Cobalt was the only smelted metal with a higher toxicity than nickel. Based on ATSDR and EPA health comparison values, cobalt is approximately 10 times more toxic than nickel. However, only about 38,000 pounds of cobalt were smelted which is about 1700 times lower than the 6.7 million pounds of annual nickel production. Because smelting operations of relatively toxic nickel did not produce off-site concentrations at levels of health concern, smelting of much smaller quantities of other toxic metals will also be below levels of health concern.
ATSDR Response: ATSDR considered cumulative, additive, synergistic, and antagonistic effects of exposure to the extent of scientific knowledge in this area. Information and references related to ATSDR's process of evaluation have been added to the consultation.
ATSDR Response: See above for response to assessing interactive effects to different contaminants. The PGDP Public Health Assessment does assess potential cumulative doses and health effects to community members that may be exposed to contaminants through multiple pathways. Potential exposure doses to nickel (and other metals) were estimated from ground water, surface water, soil, and food items. None of these other pathways resulted in nickel exposure doses of public health concern. It is also important to note that how the nickel is taken into your body affects the toxicity. Inhaled nickel, via airborne particulates, is much more toxic than the same amount of nickel ingested with food or water. Also, nickel particles larger than 5 microns are not considered respirable [3] and are routed through the gastro-intestinal system rather than the lungs. As the estimated inhaled nickel dose is below a level of public health concern, adding a minor amount of less toxic ingested nickel will not significantly increase the total estimated nickel dose.
Commentor 2:
I thank you for the opportunity to comment on the Health Consultation, "Exposure Assessment of Airborne Nickel and other Metal Particulates from Historic Smelter Operations at the Paducah Gaseous Diffusion Plant" (Public Comment Release- November 6, 2001). I am pleased that the investigation found no cause for public concern. I have the following comments on the report.
It would be helpful to have a statement of no public concern near the beginning of the report. I suggest adding to the first paragraph- "Concentrations of concern were not found and no recommendations are warranted."
The rationale for not including metal particulates from the TVA Shawnee Steam Plant is not clear. While the emissions of the steam plant and smelter stacks will not be additive during any short period, the annual average concentrations would be additive. The lack of any significant contribution from the steam plant may be deduced from the results of the soil sampling. The 12 ppm nickel found in off-site soils probably represents deposition from steam plant effluents during its nearly 50 years of operation, during many of which the stack heights were only about 60 meters. The significantly higher soil concentrations on the PGDP site is evidence that the contribution, however small, of the nickel smelter to airborne concentrations was significantly higher than that from the steam plant and that from the steam plant may be ignored.
ATSDR Response: A summary has been added to the revised document (to the health consultation; not in this appendix). We have also reconfigured the ISC air dispersion model to include potential contributions from both PGDP steam plant and the TVA facility. Based on 1998 and 1999 Toxic Release Inventory data for the TVA facility [8], the instantaneous nickel air emissions average ~0.0025 g/sec. Assuming that those later years are similar to the years of PGDP nickel smelter emissions, the instantaneous TVA release is about 20 times lower than the PGDP smelter release (0.05 g/sec) and is dispersed from an 800+ foot stack. Similarly, using standard emission factors for coal and oil combustion and annual fuel usage rates, instantaneous nickel emissions from the PGDP steam plant averaged 0.00009 g/sec, which is 500 times lower than the smelter emissions (dispersed from two adjacent 110 foot stacks). The results of the revised air dispersion models indicate no differences in the short term or annual distributions of nickel. All estimated concentrations are still well below levels of health concern.
Commentor 3:
ATSDR Response: ATSDR has reviewed all of the data collected by or through the Kentucky Federal Facility Oversight Unit that they have provided to ATSDR. Although the data sets do contain some measurements of nickel (or nickel compounds) in various media, we have not reviewed any specific nickel cyanide or nickel carbonyl measurements in the available data. Several different PGDP process operations may result in nickel emissions. As indicated in the Health Consultation, past smelting operations and fossil fuel combustion release(d) nickel and nickel oxides. Limited quantities of nickel carbonyl or nickel cyanide as liquid effluents may be released from metal cleaning/degreasing operations in C-400 building. However, these compounds are not stable in the environment (nickel carbonyl is a liquid at ambient temperatures) and will quickly be transformed to more stable compounds (nickel hydrates in water or nickel ferrite in soil) [3].
In determining the contaminants of concern for the Public Health Assessment, ATSDR did not attempt to correlate specific sources of nickel for each environmental media. The PHA evaluation was based on the measured concentrations of the contaminants in various media, such as soil, water, and sediment. The rationale for conducting this health consultation is that we did not include metal particulates released from smelting operations in assessing airborne contaminant distributions. Nickel, as dissolved or total nickel, is monitored in surface water, ground water, and soil. This Health Consultation used modeled airborne nickel concentrations to estimate off-site distributions, because nickel was not monitored at off-site locations.
ATSDR Response: ATSDR has reviewed a number of documents relating to various aspects of the aluminum and nickel smelting processes including the referenced DOE report on the "Metals Recovery Program" [1]. While that document does discuss the types of documents that were reviewed, neither that document or the Phase II Report [28] contain specific references or bibliographies. Consequently, ATSDR cannot determine if we have reviewed those same documents. However, ATSDR did review, and the Health Consultation does reference, the report produced by that investigative team (as well as the report of another team investigating related issues) [1,2]. ATSDR has not reviewed the "1972 study of radionuclides in scrap." Although, it is mentioned, as stated by the commentor, in the Phase II Report, it is not specifically referenced so ATSDR has no way of finding or tracking that document.
As stated in the Health Consultation, smelting activities in C-746A did apparently commence in the 1950's. However, the summary statement describing the years of smelting operation are the only reference to smelting in the 1950's (other documents suggest that earlier smelting activities mainly involved aluminum). Based on available reports, the years of significant nickel smelting were restricted to 1977 to 1986 (inclusive). While limited quantities of nickel may have been smelted during other years, the exposure assessment in this consultation focuses on those years of maximum nickel smelting (1977-86) and airborne emissions. As the airborne nickel concentrations estimated using conservative (health protective) assumptions during years of peak smelter operation are below levels of health concern, emissions during any earlier years of lower emission concentrations are also below levels of public health concern.
ATSDR Response: In determining the contaminants of concern for the Public Comment Release of the Public Health Assessment, ATSDR did not evaluate specific sources of nickel or lead. That evaluation was based on the measured concentration of the contaminants in various media, such as soil, water, and sediment. The rationale for conducting this health consultation (this appendix) is that we did not include metal particulates released from smelting operations in assessing airborne contaminant distributions. The form of nickel evaluated in the Public Comment Release of the Public Health Assessment for the ground water, surface water, soil and sediment, and biota pathways is total nickel. For the air pathway in this consultation (this appendix), the chemical form is, as referenced, nickel oxide(s); however, the nickel health comparison values used are applicable to elemental or metallic nickel, and both soluble and insoluble forms.
With regard to the chemical form of nickel compounds, only the nickel carbonyl form has a significantly higher toxicity than other forms (and only via inhalation). As nickel carbonyl is not thermodynamically stable in soil, air, or water, it will be converted to other more thermodynamically stable forms, such as nickel hydrates in water and nickel ferrite in soil [3]. Nickel also tends to strongly adsorb onto larger particles in both soil sediment which limits its subsequent mobility [3]. Although in some cases, it may be important to assess the potential distribution and concentrations of the most toxic chemical forms, the limited chemical stability of nickel carbonyl precludes significant off-site transport and exposure. For the determination of the off-site contaminants of concern at PGDP, if the total environmental nickel concentrations are below levels of health concern, it is not necessary to delineate the specific sources of the nickel.
With regard to the total nickel distribution in the environment surrounding PGDP, there are a number of potential sources including naturally occurring background levels in all media (nickel is the 24th most common element in the earth's crust) [3]. In addition to the PGDP smelter and steam plant and the TVA facility, minor sources include forest fires, volcanoes, fuel oil combustion, and other manufacturing processes. Any measurement of nickel in any environmental media will include contributions from all sources. Neither the public health assessment nor the health consultation attempted to discern the specific source of nickel in any media. The objective in these contaminant evaluations is to determine if the total exposures result in doses of public health concern. If the doses are at concentrations of public health concern, it may become necessary to determine the specific sources in order to implement a dose reduction strategy.
The annual smelter nickel emissions for the years 1983 to 1986 is estimated to be about 794 pounds per year (based on an instantaneous emission rate of 0.05 g/sec for 8 hours per day and 250 days per year). This operating schedule is in agreement with estimates of annual smelter production of 6.7 million pounds per year (for the radiologically contaminated nickel). Using an average smelter loading rate of 3350 pounds per hour for 8 hours day, 250 days per year equals a smelter output of 6.7 million pounds per year which is very close to the average annual nickel production. It is assumed that releases of non-contaminated and contaminated nickel are similar even though the maximum amount of non-contaminated nickel produced was stated to be just over 5 million pounds per year.
Although ATSDR was aware that metal smelting operations had taken place at PGDP, we had not included such emissions in the Public Comment Release of the Public Health Assessment. This consultation (this appendix) is a response to comments received.
ATSDR Response: Nickel stripping operations in C-400-C consisted primarily in use of organic solvents (either trichloroethylene or trichloroethane) to remove surface contamination from nickel components. This process will not result in the release of significant quantities of nickel. Emissions of and potential exposures to the organic solvents were evaluated in the PHA.
ATSDR Response: Any such health data is confidential information. ATSDR has no access to such data unless provided by the individual in question and cannot review or evaluate without such access.
ATSDR Response: We have reconfigured the ISC air dispersion model to include potential contributions from both PGDP steam plant and the TVA facility. Based on 1998 and 1999 Toxic Release Inventory data for the TVA facility [8], the instantaneous nickel air emissions average ~0.0025 g/sec. Assuming that those later years are similar to the years of PGDP nickel smelter emissions, the instantaneous TVA release is about 20 times lower than the PGDP smelter release (0.05 g/sec) and is dispersed from an 800+ foot stack. Similarly, using standard emission factors for coal and oil combustion and annual fuel usage rates, instantaneous nickel emissions from the PGDP steam plant averaged 0.00009 g/sec (dispersed from two adjacent 110 foot stacks), which is 500 times lower than the smelter emissions. The results of the revised air dispersion models indicate no differences in the short term or annual distributions of nickel. All estimated concentrations are still well below levels of health concern.
While the revised air model does not include potential re-suspension from roadways, particulates from road dust are relatively large particles with limited capacity for widespread dispersion. Additionally, exposure to road dust within the non-residential WKWMA roadways would be a relatively infrequent type of exposure. As a result of the limited capacity for significant dispersion and the infrequent exposure, nickel in road dust along WKWMA roadways is not an important contributor to the total airborne nickel load.
ATSDR Response: While this comment is theoretically true, based on available documentation, particulates from the smelter are much larger than those from the PGDP steam plant and TVA facilities and much more likely to settle out in a short distance from the release point. Conversely, the smaller particle sizes from the fossil fuel facilities and much higher release points (stack heights), which leads to longer suspension times, means that nickel from those sources is dispersed over a much larger area and does not significantly contribute to localized air concentrations. The models include appropriate parameters for particle size that largely determine settling rates and travel times. The modeled dispersion also conservatively neglects wet deposition. Wet deposition occurs during precipitation (rain, snow events) and serves to limit dispersion. Neglecting this term increases the range and concentration of potential dispersion.
ATSDR Response: The above factors have all been considered in the development of the health comparison values, the Public Health Assessment, and by reference, in this health consultation.
ATSDR Response: See above for response to assessing cumulative effects to different contaminants. ATSDR considered cumulative, additive, synergistic, and antagonistic effects of exposure to the extent of scientific knowledge in this area. Information and references related to ATSDR's process of evaluation have been added to the consultation (and to this appendix).
ATSDR Response: Instructions for mailing of written comments will be added to future ATSDR consultation cover pages (Health Consultation: A Note of Explanation) for health consultations. Thank you for bringing this to our attention.
References
Next Section Table
of Contents